accura
High Speed Single Rotary Tablet Press
ACT - II
Rotary Tablet Press – “Accura” Model Act II Single Rotary Tablet Press with 31 STN “D” Tooling / 37 STN “B” Tooling / 45 STN “BB” Tooling
- Designed to comply with cGMP standards and features motorized pre-compression and main compression, each of 10 tons (100 kN).
- Features a three-sided open design with upper guards and an AC variable drive for smooth operation.
- Utilizes a three-paddle zero clearance force feeder for efficient material feeding and ensures vibration-free operation at 75 RPM.
- Includes a sliding type pre and main upper pressure roll assembly, sturdy structure design, and a motorized inbuilt turret changeover facility.
Salient Features
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Single Rotary Tablet Presses With Interchangeable Turret. -
In compliance with cGMP
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With Motorized Pre compression of 10 Tons. (100 KN)
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With Motorized Main compression of 10 Tons. (100 KN)
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With Motorized Dozzer, for precise depth of fill adjustment.
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With Industrial PC, having 15” colour touch screen.
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With Load cell at Pre-Compression & Main-Compression.
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Machine is Three sides open with upper Guards.
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With AC Variable Drive
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Three paddle Zero Clearance Force feeder.
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With sampling & startup rejection.
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With Sturdy Structure design.
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Motorized inbuilt turret changeover facility.
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Turret Resting on separate Trolley.
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Any Turret of D-B-BB Tooling can be fitted.
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Auto weight through compaction force control
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Auto tablet rejection through compaction force control
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Upper punch penetration at Pre & Main.
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Vibration free and easy to operate at 75 RPM.
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Sliding type Pre & Main upper pressure roll assembly.
Software Part Of ACT II
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Auto weight control available through Compaction force.
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System is 21 CFR part 11 Compliance.
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Multi users password and user authorization.
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Individual users access rights
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Encoder for counting all the parameters.
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Individual tablet rejection(beyond weight) through compaction force.
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“accura” mode for minimize weight variation at higher speed.
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15” touch screen IPC for operating system.
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Feeder synchronization.
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Initial tablet rejection during start / stops.
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Production Mode / Set up mode.
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Pre compression punch force. (Individual station)
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Main Compression punch force. (Individual station)
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Auto Sampling Mode.
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Based on Time/Punches or No. of tablets.
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Auto Lubrication.
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Recipe creation/download/Edit option.
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Various type of prints reports.
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Audit reports and history
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Individual punch force details.
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Auto printing option.
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Server integration option available.
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Manual Run/Jog Run / Auto Run.
Safety Features Of ACT II
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Emergency Stops alarm.
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Motors overload precaution.
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AC VFD overload precaution.
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Servo motors movement notification
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Servo motors safety precaution.
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Fill cam identification.
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Tablet Rejection control alarm.
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Lubrication oil level identification.
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Low powder leve.
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Encoder position disturb alarm.
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Individual compaction force higher alarm.
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Hand wheel guard notification.
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High Tablet rejection notification.
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Guards interlock
Benefits Of SCADA:
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Report Generation in PDF
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Use of unlimited storage of PC (Particularly) ‘n’ number of recipes
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Connectivity to any type of Printer.
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Graphical system representation
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Real time trending
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Alarm History
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Audit trail
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Advanced security Level
Turret Interchange:
Looking to the increasing demand from pharma Industries, for this type of mechanism, Fluidpack's ACCURA ACT - II single rotary Tableting Machine is manufactured / Crafted with great precision and with easy & specially designed turret device, It can be operated through the soft push button on Touch Screen. Keeping in mind the highest safety for machine there are upper & lower limits, on the travel range of the turret lifting rail, which prevents any damage caused by the non- proper operation. Turret is lifted up & down, from the top of it, by connecting it with a cantilevered, lifting linear sliding rail mechanism. Turret, then after, can be pulled out and can be unloaded on specially designed trolley. Another Turret can be immediately replaced by this mechanism on the machine with a very small time segment.
AWC - (Automatic Weight Controller) (an accura advantage)
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The range of AWC is divided such as control, reject and data store.
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Graphical appearance of the value of pre & main pressure.
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Display of figure and graph both for the value of pressure on each individual punch.
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Indication / Display, of any no. of the selected punch & the respective value of pressure applied on it.
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Filling depth can be adjusted, if the amount of filled powder is exceeded or shortened beyond preset value.
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The faulty tablet will be rejected automatically.
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All data like production, rejection samples taken. Batch time segment etc. is recorded.
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Discharge chute with three compartments like reject, good & sampling gate.
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The set parameters and the actual parameters can be visualized on the screen, at the same time.
Technical Specifications
| TYPE | ACT-II-31 | ACT-II-37 | ACT-II-45 | |
| Number of Station | 31 | 37 | 45 | |
| Type of Tooling (As per EU1) | D | B | BB | |
| Output-Tablets/Hour (Min / Max.) | 18,600 / 1,39,500 | 22,200 / 1,66,500 | 27,000 / 2,02,500 | |
| Turret RPM (Min./Max) | 10/75 | |||
| Max. Operating Pressure-Main (kN) | 100 | |||
| Max. Operating Pre. Pressure-Tamp. (kN) | 100 | |||
| Max. Tablet Diameter (mm) | 25 | 16 | 11 | |
| Max. Tablet Thickness (mm) | 8.5 | |||
| Depth of Fill (mm)(With Three Different Lower Track) | (1) 3 - 10 (2) 8.5 - 14 (3) 12.5 - 18 | |||
| Upper Punch Entry Main (mm) | 1 To 6 | |||
| Upper Punch Entry Pre-compression (mm) | 1 To 6 | |||
| Main Electric Motor (kW/hp) | 7.5/10 x 1440 RPM | |||
| Main Press Roll Servo Motor (kW/hp) | 0.75/1.0 x 3000 RPM | |||
| Pre. Press Roll Servo Motor (kW/hp) | 0.75/1.0 x 3000 RPM | |||
| Weight Adj. Servo Motor (kW/hp) | 0.75/1.0 x 3000 RPM | |||
| Feeder Electric Motor (kW/hp) | 0.37/0.50 x 1365 RPM | |||
| Turret Lifting Electric Motor | 0.75/1.0 x 1365 RPM | |||
| Auto Lubrication Pump Electric Motor (kW/hp) | 0.12 / 0.16 x 1440 RPM | |||
| Hopper Capacity | 22 Litres | |||
| Overall Dimensions (Close Guard) cm | 128 W x 136 L x 204 H | |||
| Overall Dimensions (Open Guard) cm | 234 W x 281 L x 204 H | |||
| Case Dimensions (cm) | 200 W x 205 L x 220 H | |||
| Net Weight (kg) | Approx. 3000 | |||
| Gross Weight(kg) | Approx. 3500 | |||
| Utilities | 1) Suction Air: 300 CFM | |||
| 2) Compressed Air: 7 Kg/Sq.cm (7 Bar) | ||||
| 3) Power Supply: (a) 415 V,3 Phase, 50 Hz (b) 480 V, 3 Phase, 60 Hz (c) 220 V, 3 Phase, 60 Hz |
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| 4) Power-Total (kw/hp): 10.99kW/14.66hp | ||||
* Depending upon material characteristic & available room atmosphere only.
NOTE : DUE TO CONTINUOUS IMPROVEMENTS IN THE MACHINERIES, SPECIFICATION OF THE MACHINERIES IS SUBJECT TO CHANGE WITHOUT ANY PRIOR NOTICE.Electrical Specifications can be customized, like 60 Hz etc. as per customer choice.
*Machine output mentioned are rated outputs and can very depending on the product characteristics, Tablet dimension/shape/size, depth of fill, ambient conditions, operator skill and machine maintenance.
Drawing
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I – 4116, Phase IV, Near Neeka Tube Cross Road,
G.I.D.C Vatva, Ahmedabad – 382 445,
Gujarat, India
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