Fully Computerized Tablet Press
(ACT Series)


accura

High Speed Double Rotary Tablet Press

ACT - V

  • Capable of producing Single Layer Tablets, Bi-Layer Tablets, Tablet in Tablet
  • Equipped with sensors for core feeding tablets and a no-fill tablet rejection system.
  • Features a heavy-duty oil immersed gear box for turret drive and an AC VFD with electromagnetic clutch.
  • Motorized main compression of 10 tons (100 kN) and pre-compression of 3 tons (30kN).
  • Maximum Output: 40,560 Tablets per Hour.
High Speed Double Rotary Tablet Press

Salient Features


  • Single Rotary Tablet Press.
  • Capable to Produce Single Layer Tablet, Bi-Layer Tablet, Tablet in Tablet (Single Layer), Tablet in Tablet (Bi-Layer)
  • Compact & effective core tablet feeding system.
  • Core feeding unit preciously synchronies with Turret.
  • Vertical core tablet feeding system.
  • Sensor for core feeding tablets.
  • Vibratory hopper for core tablet with sensor.
  • No fill tablet rejection system.
  • Auto rejection, of any single tablet, out of prescribed compaction force limit based on CFC with Auto weight control facility
  • Special Hopper for core tablet low level sensor.
  • Specially designed heavy C.I. Structure.
  • Heavy Duty oil Immersed Gear Box for Turret drive
  • AC VFD with Electromagnetic Clutch
  • Directly Driven Turret having middle plate of SS-316 & ELNP on SGI Portion.
  • Motorized Dozzer, for precise Depth of Fill adjustment.
  • Motorized force feeder with Zero Clearance, with Three Paddle design.
  • Vibration free and easy to operate.
  • Main & Pre Upper Punch Penetration.
  • Load cell at both Main & Pre Compression.
  • Machine is Four Sided open with Upper Guards, Control Panel is Separate.
  • With interlock switches to all upper guards.
  • All major control (Main Compression, Pre Compression, Dozzer, RPM etc) through Industrial PC
  • Auto Sampling based on, either time or revolution or punch nos.
  • Initial Start up & Stop Rejection.
  • Graphical appearance of the value of pressure on individual punch at pre and main pressure.
  • Recipe management & 'n' No. of recipe storage.
  • Audit trail reports, and pen drive connectivity with printing facility.
  • Motorized Main Compression of 10 Tons (100 kN) & Pre-Compression of 3 Tons (30 kN).
Selection Of Power Supply Out Of (A) (B) (C), Points Should Be Mention Clearly At The Time Of Preparing Purchase Order.
  • Pre-pressure and Main pressure could be changed depending on the size of the compress and filling depth, powder or granulation. It is dependent on the physical specification of the used material for the compress.
  • The above specification is the subject to change without prior notice for the technical development.
1) Compact & Effective Core Tablet Feeding System.
  • Core Tablet are fed from a vibratory hopper on to a tablet slide
  • Guide the tablets into a vertical feed rod.
  • Guides the tablet into the tablet insert chute
  • Positions tablets on the vibrating hopper top.
  • Uses centrifugal force to help hold the core in position.
2) Core Feeding Unit Preciously Synchronies With Turret.
  • Precious height setting of core feeding unit.
  • Precious synchronies ratio according to turret RPM.
  • Removable core feeding disk according to core tablet size.
  • Sensor for core feeding tablet.
3) Vertical Core Tablet Feeding System.
  • Removable vertical feed rod according to different core tablet size
  • Removable Upper & Lower Tablet slide according to different tablet size.
  • Precious Tablet Guide slot in feed rod & Upper & Lower tablet slide.
4) No Fill Tablet Rejection System
  • High Quality sensors for defect tablet in feeding disk.
  • Final tablet automatic reject, In case of core tablet not feed in feeding disk.
  • Final tablet automatic reject, In case of core tablet not feed in turret die table hole.
5) Hopper With Sensors
  • Sensor for core tablet at vibratory hopper top.
  • Special hopper for core tablet with low level sensor.

Technical Specifications


TYPE ACT-V TABLET IN TABLET 26
Number of Station 26
Type of Tooling (As per EU1) D
Max. Operating Main Pressure (kN) 100
Max. Operating Pre. Pressure-Tamp.(kN) 30
Max. Tablet Diameter (mm) 18
Max. Filling Depth (mm) 18
Max. Tablet Thickness (mm) 8.5
Core Tablet Size Max Diameter (mm) 10
Max Thickness (mm) 5
Max. Turret RPM 26
Max. Production Capacity (Tablet/Hour) 40,560
Upper Punch Entry Main (mm) 1 To 6
Upper Punch Entry Pre-Compression(mm) 1 To 8
Main Electric Motor (kW/hp) 11.25/15, x 1440 RPM
Power-Total (kW/hp) 14.51kW / 19.71hp
Main Ele. Motor (kW/hp) 11kW /15hp, x 1440 RPMp
Main Press Roll Servo Motor (kW/hp) 750 W x 3000 RPM
Pre-Press Roll Servo Motor (kW/hp) 750 W x 3000 RPM
Weight Adj. Servo Motor (kW/hp) 750 W x 3000 RPM x 2 Nos.
Feeder Ele. Motor (kW/hp) 0.37/0.50 x 1365 RPM x 2 Nos= 0.74 / 1.0 kW/hp
Hopper Capacity 17 Litter
Overall Dimensions Close Guard-cm 165 L x 142 W x 206 H
Overall Dimension Open Guard –cm 306 L x 306 W x 206 H
Case Dimensions (cm)  
Net Weight (kg) Approx 3700 Kg
Gross Weight(kg) Approx 4000 Kg
Utilities Suction Air: 300 CFM
Compressed Air: 7Kg/Sq.cm (7 Bar)
Power Supply: (a) 415 V, 3 Phase, 50

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