Fully Computerized Tablet Press
(F Series)


accura

F360 R High Speed Double Rotary Tablet Press Machine

F 360 R

High Speed Double Rotary Tablet Press

  • Suitable For High Scale Production-single Layer & Double Layer
  • WITH PRE-COMPRESSION 10 TONS & MAIN COMPRESSION 10 TONS Maximum Output - 7,77,600 Tablets / Hour.
  • With Interchangeable Turret.
  • Auto Weight Through Compaction Force Control.
  • Auto Tablet Rejection Through Compaction Force Control.
  • 21 CFR part 11 compliace.
F360 R High Speed Double Rotary Tablet Press

Salient Features of High Speed Double Rotary Tablet Press


  • In Compliance with cGMP & Having center shaft driven turret thru heavy duty oil immersed reduction gear box.
  • Specially designed heavy C.I. Structure.
  • Vibration free and easy to operate at 80 RPM.
  • 3 Piece Turrets with Die - Table SS-3 16 & Upper & Lower Piece Electro-Less Nickel Plated.
  • Motorized Lower Pre- Compression of 10 TONS. (100 KN)
  • Motorized Lower Main Compression of 10 TONS. (100 KN)
  • Manually Upper Pre & Main Compression.
  • Motorized Dozzer, for precise Depth of Fill adjustment for each Layer.
  • AC VFD with Electromagnetic clutch.
  • Zero Clearance, Three Paddles Force Feeding System.
  • Load cell at Pre-Compression & Main Compression
  • Lower Punch Stiffness Monitoring with CFC System.
  • Encoder System for Better Accuracy
  • Powder Level Sensor & Auto Lubrication
  • Graphical appearance of the value of pressure on individual punch at pre and main pressure.
  • Ejection Force Monitoring Available with CFC System. (Optional)
  • Upper Punch Stiffness Monitoring with CFC System. (Optional)
  • Upper Punch Pre & Main Penetration 1mm to 8mm.
  • Industrial PC having 15” Color Touch Screen.
  • Machine is Four Sided open with Upper Guards.
  • Control Panel is Separate.
  • With interlock switches to all upper guards.
  • Sliding Type Per & Main Upper Pressure Roll Assly.
  • With Easy Turret Interchangeable Turret Facility. (Optional)
  • Any Turret of D-B-BB Tooling can be fitted.
  • Auto Sampling based on, either time or revolution or punch nos.
  • Initial Start up & Stop Rejection.
  • Auto Weight Control & Single Tablet Rejection Through Compaction Force Control - CFC.
  • Fully Computerized PLC Based Industrial Touch Screen Control.
  • Recipe management & 'n' No. of recipe storage.
  • Audit trail reports, and pen drive connectivity with printing facility.
  • The after sales, PLC Complaints can be carried out by internet Thru Team Viewer.
High Speed Double Rotary Tablet Press Machine
The software part of F 360 R
  • Auto weight control is available through Compaction force.
  • Multi users password and user authorization.
  • Individual users access rights.
  • Encoders for counting all the parameters.
  • Individual tablet rejection(beyond weight) through compaction force.
  • “Accura mode” for eliminating weight variation at higher speed.
  • 15” touch screen IPC for the operating system.
  • Feeder synchronization.
  • Initial tablet rejection during start / stops.
  • Production Mode / Set up mode.
  • Manual Run/Jog Run / Auto Run.
  • Pre-compression punch force (Individual station).
  • Main Compression punch force (Individual station).
  • Auto Sampling Mode.
  • Based on Time/Punches or No. of tablets.
  • Auto Lubrication.
  • Recipe creation/download/Edit option.
  • Various types of print reports.
  • Auditable reports and history.
  • Individual punch force details.
  • Auto printing option.
  • Server integration option available

Technical Specifications of Double Rotary Tablet Press Machine


TYPE F 360 R - 49 F 360 R - 63 F 360 R - 81
Number of Station 49 63 81
Type of Tooling (As per EU1) D B BB
Output-tablets/hour (Min/Max.) (Single Layer) 58800 / 470400 75600 /604800 97200 / 777600
Output-tablets/hour (Min/Max.) (Bi-Layer) 29400 / 117600 37800 /151200 48600 /194400
Turret RPM (Min./Max.) (Single Layer) 10/80
Turret RPM (Min./Max.) (Bi-Layer) 10/40
Max. Operating pressure-Main (kN) 100
Max. Operating Pre.Pressure-Tamp.(kN) 100
Max. Tablet Diameter (mm) 25 16 11
Max. Tablet Thickness (mm) 8.5
Depth of fill (mm)(With Three Different Lower Track) 4.5 - 108.5 - 1412.5 – 186mm (Bi-Layer)
Upper punch entry Main (mm) 1 To 8
Upper punch entry Pre-compression (mm) 1 To 8
Main Electric Motor (kW/hp) 15kW/20hp x 1440 RPM
Main Press Roll Servo Motor (kW/hp) 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp
Pre. Press Roll Servo Motor (kW/hp) 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp
Weight Adj. Electric Motor (kW/hp) 0.75/1.0 x 3000 RPM x 2 Nos. = 1.50 / 2.0 kW/hp
Feeder Electric Motor (kW/hp) 0.37/0.50 x 1365 RPM x 2 Nos. = 0.74 / 1.0 kW/hp
Hopper Capacity 18 Litres
Overall dimensions close guard-cm 185 W x 180 L x 214 H
Overall dimension Open guard -cm 310 W x 310 L x 214 H
Case dimensions (cm) 220 W x 220 L x 230 H
Net weight (kg) 6400 Kg.
Gross weight(kg) 6800 Kg
Utilities Suction Air: 300 CFM
Compressed Air: 7Kg/Sq.cm (7 Bar)
Power Supply: 415V, 3 Phase, 50 Hz
480V, 3 Phase, 60 Hz
220V,3 Phase,60 Hz
Power-Total (kw/hp): 20.24kW / 27hp

* Depending upon material characteristics & available room atmosphere only.

NOTE: DUE TO CONTINUOUS IMPROVEMENTS IN THE MACHINERY, THE SPECIFICATION OF THE MACHINERY IS SUBJECT TO CHANGE WITHOUT ANY PRIOR NOTICE.

Pre-pressure and Main pressure could be changed depending on the size of the compress and filling depth, powder or granulation. It is dependent on the physical specification of the used material for the compress.

The above specification is subject to change without prior notice for the technical development.

It is recommended not to use large depth of fill, minimum tablet thickness, and maximum compression pressure for maximum performance consistently.

Technical rights to change catalogs, specifications, and features are reserved with the manufacturer. Actual output may vary against indicated output on the product under compression and RPM on the lower side.

Safety Features of F 360 R
  • Emergency Stops switches for four sides of the machine.
  • Motors overload precaution.
  • AC VFD overload precaution.
  • Servo motors movement notification.
  • Servo motors safety precaution.
  • Fill cam identification.
  • Tooling safety features.
  • Tablet Rejection control alarm.
  • High Tablet rejection notification.
  • Guards interlock.
  • Lubrication oil level identification.
  • Low powder level.
  • The encoder position disturbs the alarm.
  • Individual compaction forces higher alarm.
  • Hand wheel guard notification.
  • Feeder jamming sensor.
  • Hopper powder level low/feeder powder level sensor

Drawing


F360 R High Speed Double Rotary Tablet Press
F360 R High Speed Double Rotary Tablet Press Drawing
High Speed Double Rotary Tablet Press
F360 R High Speed Double Rotary Tablet Press

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