Salient Features of Rotary Tablet Press (Double Sided High Speed)
MACHINE DESIGN
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High speed double rotary tablet press machine -
Square design with comply cGMP standards
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All contact parts made of SS 316L material
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360® operational access
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Plug & play design
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Bi-layer operation
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All tablet parameters are controlled from outside of the tableting zone through the Dial
LOWER BASE CABINET
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Main turret drive motor capacity of 10HP.
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Hydraulic compaction force control system.
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Hydraulic cylinder withstands up to 100kN force.
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Auto lubrication system.
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Lower guard made of SS 304L Material.
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Electromagnetic clutch system for smooth start of turret & improve life of motor and gearbox.
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Internal Helical ring with Pinion for turret rotation through high torque gearbox - Fluidpack Make.
COMPRESSION ZONE
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Double sided main compression roller –100kN capacity
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Two Stage Force feeding system with zero clearance
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Butterfly valve to control flow of material
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3 piece turret design –die table SS 316L material upper & lower piece in SGI material with electroless nickel plating.
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SS 316L Double sided hopper with Powder controlling butterfly valve having - 24 Liters capacity
CFC CONTROL AFR SYSTEM (Optional)
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High speed data transfer PLC for smooth operation
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15” touch screen Industrial PC for ease of operation
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Operating through SCADA
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Auto weight control based on compaction force
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Loadcell at Main compression
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Pneumatic system for tablet rejection & sampling
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3way discharge chute (Good ,Reject & Sample)
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Automatic single tablet rejection beyond force limit at higher speed
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Automatic Tablet initial rejection & Stop rejection
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Different types of sampling function
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Latest industrial Windows operating system
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Individual punch force & Bar graph
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Printing Options (Audit, Alarm, Recipe, Batch Report, Compaction force, etc)
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System line integration available
OPERATING THROUGH HMI (Optional)
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High speed data transfer PLC for smooth operation
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7” touch screen HMI for ease of operation
Technical Specifications of Rotary Tablet Press
| TYPE | PRESS-II-37 | PRESS-II-45 | PRESS-II-55 | PRESS-II-61 | |
| Number of Station | 37 | 45 | 55 | 61 | |
| Type of Tooling (As per EU1) | D | B | BB | BB | |
| Output-Tablets/Hour (Min./Max.)(Single Layer) | 44,400 / 2,22,000 | 54,000 / 2,70,000 | 66,000 / 3,30,000 | 73,200 / 3,66,000 | |
| Output-Tablets/Hour (Min/Max.) (Bi-Layer) | 22,200 / 66,600 | 27,000 / 81,000 | 33,000 / 99,000 | 36,600 / 1,09,800 | |
| Turret Speed (RPM) (Min./Max.) (Single Layer) | 10 / 50 | ||||
| Turret Speed RPM (Min./Max.) (Bi-Layer) | 10 / 30 | ||||
| Max. Operating Pressure-Main (kN) | 100 | 65 | |||
| Max. Tablet Diameter (mm) | 25 | 16 | 11 | ||
| Max. Tablet Thickness (mm) | 8.5 | ||||
| Max. Depth Of Fill (mm) | 20.5mm | 17.5mm | |||
| Upper Punch Entry Main (mm) | 1/8" To 5/16" (3.2 to 8mm) | ||||
| Main Electric Motor (kw/hp) | 7.5 / 10 x 1440 RPM | ||||
| Hydraulic Power Pack Motor (kW/hp) | 0.75 / 1.0 x 1440 RPM | ||||
| Feeder Electric Motor (kW/hp) | 0.19/0.25 x 1440 RPM x 2 Nos. = 0.38 / 0.50 kW/hp | ||||
| Hopper Capacity | 20 Litres | ||||
| Overall Dimensions Close Guard-cm | 140 W x 141 L x 189 H | ||||
| Overall Dimension Open Guard -cm | 246 W x 236 L x 208 H | ||||
| Case Dimensions - cm | 175 W x 176 L x 220 H | ||||
| Net Weight (kg) | 2500 Kg. | ||||
| Gross Weight(kg) | 2835 Kg. | ||||
| Utilities : | 1) Suction Air : | 300 CFM (Qty. - 01 for Single Layer) 300 CFM (Qty.- 02 for Bi-Layer) |
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| 2) Power Supply : | (a) 415 V, 3 Phase, 50 Hz (b) 480 V, 3 Phase, 60 Hz (c) 220 V, 3 Phase, 60 Hz |
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| 3) Power-Total (kw/hp) : | 8.63 kW / 11.50 hp | ||||
* Depending upon material characteristic & available room atmosphere only.
NOTE : DUE TO CONTINUOUS IMPROVEMENTS IN THE MACHINERIES, SPECIFICATION OF THE MACHINERIES IS SUBJECT TO CHANGE WITHOUT ANY PRIOR NOTICE.
Pre-pressure and Main pressure could be changed depending on the size of the compress and filling depth, powder or granulation. It is dependent on the physical specification of the used material for the compress.
The above specification is the subject to change without prior notice for the technical development.
It is Recomended not to use large depth of fill, minimum tablet thickness and maximum compression pressure for maximum performance consistently.
Technical rights to change catalogues, specifications and features are reserved with the manufacturer. Actual output may vary against indicated output on the product under compression and RPM on lower side.
Drawing
FAQs for Double Sided High Speed Rotary Tablet Press Machine
The Double Sided High-Speed Rotary Tablet Press II is a tablet compression machine designed for high-output, large-scale production, ideal for pharmaceutical and nutraceutical applications. It ensures high-quality, efficient tablet production with advanced compression technologies.
The machine boasts features like high-speed output (up to 366,000 tablets per hour), multiple tooling options for different tablet shapes, a user-friendly touchscreen, and bi-layer tablet production capabilities, ensuring efficiency in high-demand environments.
With pre-compression and main compression units, the machine maintains uniform tablet density and consistency, ensuring each batch meets the required quality standards in high-speed environments.
The Double Sided High-Speed Rotary Tablet Press II allows for bi-layer tablet production, enabling manufacturers to produce tablets with two active ingredients or controlled-release properties, essential for advanced pharmaceutical formulations.
The Double Sided High-Speed Rotary Tablet Press II is ideal for the pharmaceutical, nutraceutical, and cosmetic industries, helping businesses meet the growing demand for high-speed, high-quality tablet production.
Designed with auto lubrication, hydraulic force control, and SCADA integration, the machine supports seamless operation, reduces downtime, and complies with cGMP, FDA, and other global standards, ensuring smooth and efficient manufacturing.
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I – 4116, Phase IV, Near Neeka Tube Cross Road,
G.I.D.C Vatva, Ahmedabad – 382 445,
Gujarat, India
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