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Fully Computerized Tablet Press
(ACT Series)


accura

High Speed Double Rotary Tablet Press

ACT - IV

  • Four column heavy structure ensuring stability and compliance with cGMP standards.
  • Equipped with motorized pre-compression of 3 tons (30 kN) and main compression of 10 tons (100 kN).
  • Features a motorized dozer for precise depth of fill adjustment and a three-paddle zero clearance force feeder.
  • SCADA system with a 15” industrial PC touch screen (21 CFR part 11 compliance) for monitoring and control.
  • Machine is four sides open with acrylic upper guards and interlock switches for safety.
  • Maximum Output: 5,12,400 Tablets per Hour.
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Salient Features

  • Double Rotary Tablet Press With Exchangeable Turret.
  • Four column heavy structure.
  • In compliance with cGMP
  • Center shaft driven turret thru heavy duty oil immersed reduction gear box.
  • Motorized pre compression of 3 Tons. (30 KN)
  • Motorized main compression of 10 Tons. (100 KN)
  • Motorized dozer, for precise depth of fill adjustment
  • Three paddle Zero Clearance Force feeder
  • Load cell at Pre Compression for Pressure measurement.
  • Load cell at Main Compression for Pressure measurement.
  • Load cell for lower punch tight detection.
  • Auto sampling based on, either time or revolution or Punch no.
  • SCADA with industrial PC. having 15” colour touch screen. (21 CFR part 11 compliance.)
  • Machine is Four sides open with Acrylic upper Guards.
  • Interlock switches to all Guards.
  • Lower guards of polished stainless steel.
  • Swing Type Pre & Main upper pressure roll assembly, For Quick Turret Change over
  • Auto rejection, of any single tablet, out of prescribed compaction force limit.
  • AC Variable Drive & Electro magnetic clutch
  • Sturdy Structure design. Vibration free and easy to operate at 60 RPM.
  • Easy Turret change facility & Very less Turret change over time.
  • Option for turret interchange having tooling 39-D or 49- B or 61 BB.
  • Turret Lifting by External Hydraulic Trolley
  • Turret Resting on separate Trolley.
  • 2 Layer (Bi-Layer) attachment (Optional).
  • Additional turret assembly. (Inter changeable turret) (Optional).
  • Upper punch stiffness measuring (Optional).
  • Ejection force measuring (Optional).
  • Powder level very low device on feeder (Optional)
  • Upper punch penetration at Pre & Main.
Operating Periphera
  • Auto weight control available through Compaction force.
  • 21 CFR part 11 Complianc
  • Multi users password and user authorization.
  • Individual users access rights.
  • Encoder for counting all the parameters.
  • Individual tablet rejection(beyond weight) through compaction force.
  • “accura” mode for eliminating weight variation at higher speed.
  • 15 touch screen IPC for operating system.
  • Production Mode / Set up mode.
  • Manual Run/Jog Run / Auto Run.
  • Pre compression punch force. (Individual station)
  • Feeder synchronization.
  • Initial tablet rejection during start / stops.
  • Auto Sampling Mode.
  • Based on Time/Punches or No. of tablets.
  • Auto Lubrication.
  • Recipe creation/download/Edit option.
  • Various type of prints reports.
  • Audit reports and history.
  • Individual punch force details.
  • Auto printing option.
  • Server integration option available.
  • Main Compression punch force. (Individual station)
Safety features
  • Emergency Stops alarm.
  • Motors overload precaution.
  • AC VFD overload precaution.
  • Servo motors movement notification.
  • Servo motors safety precaution.
  • Fill cam identification.
  • Tablet Rejection control alarm.
  • High Tablet rejection notification.
  • Guards interlock.
  • Lubrication oil level identification.
  • Low powder level.
  • Encoder position disturb alarm.
  • Individual compaction force higher alarm.
  • Hand wheel guard notification.

Technical Specifications

  
TYPE ACT-IV 39 ACT-IV 49 ACT-IV 61
Number of Station 39 49 61
Type of Tooling (As per EU1) D B BB
Output-Tablets/Hour (Min / Max.)(Single Layer) 46,800 / 3,27,600 58,800 / 4,11,600 73,200 / 5,12,400
Output-Tablets/Hour (Min / Max.) )(Bi-Layer) 23,400 / 81,900 29,400 / 1,02,900 36,600 / 1,28,100
Turret R.P.M.(Min./Max.) (Single Layer) 10/70
Turret R.P.M.(Min./Max.) (Bi-Layer) 10/35
Max. Operating Pressure-Main (kN) 100
Max. Operating Pre. Pressure-Tamp.(kN) 30
Max. Tablet Diameter (mm) 25 16 11
Max. Tablet Thickness (mm) 8.5
Depth of Fill (mm)(With Three Different Lower Track) (1) 3 - 10 (2) 8.5 - 14 (3) 12.5 – 18 (4) 6mm (Bi-Layer)
Upper Punch Entry Main (mm) 1 To 8
Upper Punch Entry Pre-compression(mm) 1 To 8
Main Electric Motor (kW/hp) 11.25/15, x 1440 RPM
Main Press Roll Servo Motor(kW/hp) 0.75/1.0 x 3000 RPM – 2 Nos. = 1.50/2.0 kW/hp
Pre. Press Roll Servo Motor(kW/hp) 0.4/0.5364 x 1440 RPM – 2 Nos. = 0.8 /1.07 kW/hp
Weight Adj. Servo Motor(kW/hp) 0.750/1.0 x 3000 RPM – 2 Nos. = 1.50/2.0 kW/hp
Feeder Electric Motor (kW/hp) 0.37/0.50 x 1440 RPM – 2 Nos. = 0.74/1.0 kW/hp
Auto Lubrication Pump Electric Motor (kw/hp) 0.12 / 0.16 x 1440 RPM.
Hopper Capacity 19 Litres
Overall Dimensions (Close Guard) cm 156 W x 171 L x 209 H
Overall Dimensions (Open Guard) cm 324 W x 324 L x 209 H
Case Dimensions (cm) 185 W x 191 L x 225 H
Net Weight (kg) Approx. 4500
Gross Weight(kg) Approx. 5000
Utilities 1) Suction Air: 300 CFM (Qty. - 01 for Single Layer):
300 CFM (Qty.- 02 for Bi Layer)
2) Compressed Air: 7 Kg/Sq.cm (7 Bar)
3) Power Supply:
(a) 415 V,3 Phase, 50 Hz
(b) 480 V, 3 Phase, 60 Hz
(c) 220 V, 3 Phase, 60 Hz
4) Power-Total (kw/hp): 15.91 kW/ 21.23hp

* Depending upon material characteristic & available room atmosphere only.

NOTE : DUE TO CONTINUOUS IMPROVEMENTS IN THE MACHINERIES, SPECIFICATION OF THE MACHINERIES IS SUBJECT TO CHANGE WITHOUT ANY PRIOR NOTICE.

Pre-pressure and Main pressure could be changed depending on the size of the compress and filling depth, powder or granulation. It is dependent on the physical specification of the used material for the compress.

The above specification is the subject to change without prior notice for the technical development.

It is Recomended not to use large depth of fill, minimum tablet thickness and maximum compression pressure for maximum performance consistently. Technical rights to change catalogues, specifications and features are reserved with the manufacturer. Actual output may vary against indicated output on the product under compression and RPM on lower side.

Drawing

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+91 98982 32522
Email:
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OFFICE ADDRESS

I – 4116, Phase IV, Near Neeka Tube Cross Road,
G.I.D.C Vatva, Ahmedabad – 382 445,
Gujarat, India

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+91 98982 32522
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